Why Does AC Need More Insulation than DC at the Same Voltage Level?

Why Does AC Voltage Require More Insulation than DC Voltage for the Same Working Voltage Level?

For the same working voltage, the potential stress on the insulation is lower in a DC system than in an AC system. Therefore, a DC line requires less insulation.

In other words, a DC system has less potential stress than an AC system for the same voltage level and power rating. This is why an AC system needs more insulation than a DC system.

The typical DC test voltage is approximately 2 to 3 times the AC breakdown voltage. Such high DC voltages are necessary to detect faults within the XLPE insulation. The DC breakdown voltage is significantly higher than the AC breakdown voltage. Therefore, DC voltage tests may be ineffective in detecting serious defects in the cable.

Let’s explain in detail.

When we talk about DC, let’s say 230 Volts DC, it means the maximum value (peak value) of the voltage is 230V. However, when we talk about 230 Volts AC (as in our home distribution system for single-phase AC supply, which is 230 volts AC in many countries following IEC or 120 or 240 volts AC in the US), it refers to the RMS (Root Mean Square) value. In this case, the RMS value of 230 volts AC is √2 times the peak value, which is approximately 230 volts AC.

The peak value of AC voltage is equal to √2 × V_RMS = 1.414 × VRMS (where √2 = 1.414)

In other words. The peak value of AC voltage = V_RMS ÷ 0.707

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Now, in our case, the peak value of 230V AC = 325V AC peak (calculated as 230V ÷ 0.707 or 230V × 1.414, which equals 325V AC peak.

This means that 230V DC is equivalent to 325V AC peak. This is why AC voltage needs more insulation than DC voltage for the same rating of voltage and power.

Additionally, 230V AC can reach its peak value of 325V peak. This means that 230V AC RMS reaches 325V peak and cycles back to -325V peak in one hertz (Hz) of frequency, where frequency is measured in cycles per second.

That’s why AC needs more insulation than DC.

Click image to enlarge

As shown in the above diagram, the RMS value of AC voltage is below its peak value, and we have to provide insulation for the peak value or maximum voltage, not for the RMS value. In DC systems, the RMS value and peak values of voltages are equal.

Now, you have a clear understanding of the need for more insulation in an AC system compared to a DC system for the same working voltage and power rating.

Moreover, there are additional factors in AC voltage systems, such as the Corona effect, Skin effect, and Ferranti effect which we will discuss in detail in the next posts.

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