Losses in Synchronous Motor – Power Stages & Efficiency of Synchronous Motors

Electrical Technology

Losses, Power Stages and Efficiency of a Synchronous Motor

A synchronous motor and an alternator (or synchronous generator) is the same machine except with having the different power flow stages. When the machine is operated to obtain the AC output power (by converting the input mechanical power into output electrical power), it is known to be an alternator or synchronous generator. When the same machine is used to obtain mechanical power ( by converting the input electrical energy into output mechanical energy), it is known to be a synchronous motor. Same is the case for losses in these machine i.e. the losses in synchronous motor and synchronous generator (alternator) is almost same expect the power flow stages.

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Losses in Synchronous Motor

The output mechanical power of a motor is always less than the input electrical power. The energy is wasted in various parts of the machine in the form of heat. It reduces the efficiency of the motor.

The losses in the synchronous motor can be classified into the following categories

Copper Losses
Iron and Core Losses
Rotational and Frictional Losses

Copper Losses

The copper losses (also known as electrical losses) are the losses that occur in the copper windings due to the current and winding resistance. That is why it is also known as I²R losses. If occurs in both stator and rotor of synchronous motor.

Stator Loss: It occurs due to the input AC current and stator winding resistance in the form of heat. It is given by

P_stator = (I_stator)² (R_stator)

Where

P_stator = power loss in stator
I_stator = input stator current (armature winding)
R_stator = resistance of stator (armature winding)

Rotor Loss: the rotor loss is relatively smaller than stator loss due to the small DC rotor current flowing through the field winding. It is given by

P_rotor = (I_rotor)² (R_rotor)

Where

P_rotor = Power loss in rotor
I_rotor = DC rotor current (field winding)
R_rotor = Resistance of rotor (field winding)

Brushes Loss: Similarly the brushes loss is also considered copper I²R losses that account for rotor losses given by

P_{brush_loss} = (I_rotor)² (R_brush)

Magnetic Losses

The core losses or iron losses (also known as magnetic losses) are losses that occur in the core or the iron parts of the synchronous motor due to the magnetic property of the material. These losses are classified into two types

Hysteresis Loss
Eddy Current Loss

Magnetic Losses = P_hys + P_eddy

Hysteresis Loss: it occurs due to the magnetization and demagnetization of the ferromagnetic core due to changing magnetic field. A ferromagnetic material does not have the ability to suddenly change its magnetization. During a magnetic reversal, it gradually demagnetizes whereas the applied magnetic field reverses rapidly. A chunk of applied power is used in the demagnetization of the core. This is known as hysteresis loss given by

P_hys = ηB_max^1.6 fV

Where

P_hys = Hysteresis losses
η = Hysteresis coefficient
B_max = Maximum flux density
f = Supply frequency
V = Volume of the magnetic material

Eddy Current Loss: Eddy current loss occurs due to the current induced in the core of the synchronous motor. As we know, a varying magnetic field induces a current in a conductor and the core is made of iron which is a good conductor. The induced current is called Eddy current that circulates in the core, thus wasting the power in the form of heat known as Eddy current loss. It is given by

P_eddy = k_e B² f²t²V

Where

P_eddy = Eddy current losses
K_e = Eddy current coefficient
B_max = Maximum flux density
f = Supply frequency
t = Thickness of lamination
V = Volume of the magnetic material

The Eddy current loss is reduced by laminating the core. The core is designed of thin sheets with lamination between them to reduce the induced (Eddy) current.

Mechanical Losses

The rotation and friction losses (also known as mechanical losses) occur between the stationary and moving parts of the machine. These are constant losses as the rotor speed is constant in a synchronous motor. There are two types of mechanical losses in a synchronous motor.

Friction Losses: In a synchronous motor, friction losses occur in the bearings due to the friction between the rotating part and stationary body. It is given by

P_friction = k N

Where ‘k’ is constant and ‘N’ is the speed in RPM

Windage Losses: the windage losses occur due to the friction between the rotating parts and air. It is given by

P_windage = k N³

Windage losses increase with the cube of speed and also depend on the design of the rotor. A salient pole rotor has higher windage losses due to its protruding poles. Therefore speed is taken into account while designing the rotor.

Stray Losses

The difference between the total loss and actual loss is known as stray losses. These are the miscellaneous small losses that occur in a synchronous motor due to various reasons but they cannot be easily accounted for such as flux distortion, non-uniform current distribution in the armature, etc. It is taken as 1% or 0.01 of the total losses.

P_stray= 1% P_{total _losses}= 0.01 x P_{total_losses}

Power Equations and Power Flow Diagram for Synchronous Motor

There are different power stages in a synchronous motor where the power at each stage decreases due to the losses as shown in the diagram.

Input electrical power P_in is supplied to the synchronous motor, the output mechanical power P_out is the actual power delivered by the synchronous motor. The electrical and mechanical losses waste the power and reduce the actual power delivered by the motor.

Let’s look into the phasor diagram to understand it better. The phasor diagram for synchronous motor is given below.

Where

V = Supply voltage per phase
I_a = Armature current per phase
R_a = Armature resistance per phase
E_b = back emf
E_r = resultant voltage, V – E_b
Z_s = synchronous impedance
θ = internal angle , between I_a and E_r
α = Load angle
φ = Power factor angle

Input Electrical Power

The input power per phase is given by

P_ph= VI_acosφ

The total 3-phase input power to a star-connected synchronous motor is given by

P_in = √3 V_L I_L Cos φ

P_in = 3 V_ph I_ph Cos φ

Where

V_L= Line Voltage
I_L = Line Current
V_ph = Phase Voltage
I_ph = Phase Current

Gross Mechanical Power Developed

The gross mechanical power Pm is the power generated in the rotor. It is calculated by subtracting the stator’s windings loss from the input power as given below.

P_stator = 3 I_a² R_a

Where ‘Ia’ and ‘Ra’ is the armature current and resistance.

P_m = P_in – P_stator

P_m = √3 I_LV_L Cos φ – 3 I_a²R_a

P_m= back emf x armature current x cosine of the angle between them

P_m = E_bI_a cos(α − φ) for lagging p.f

P_m = E_bI_a cos(α + φ) for leading p.f

Output Mechanical Power

The output power is the actual mechanical power delivered to the shaft and eventually to the load. It is calculated by subtracting the magnetic, mechanical and stray losses from the mechanical power such as

P_out = P_m – P_magnetic -P_Mechanical

Efficiency of Synchronous Motor

The efficiency of a synchronous motor is the ratio of output mechanical power P_out to the input electrical power P_in. It is given by

Efficiency, η = P_out / P_in

Efficiency, η = (P_in – P_losses) / P_in

% Efficiency, η = (P_in – P_losses) / P_in x 100%

The efficiency of a synchronous motor depends on losses. As speed is constant, so are the magnetic losses. Therefore the efficiency depends on the connected load. A synchronous motor can have a maximum efficiency of around 90% making it the most efficient motor.

Losses, Power Stages and Efficiency of a Synchronous Motor

Losses in Synchronous Motor

Copper Losses

Iron and Core Losses

Magnetic Losses

Rotational and Frictional Losses

Mechanical Losses

Stray Losses

Power Equations and Power Flow Diagram for Synchronous Motor

Input Electrical Power

Gross Mechanical Power Developed

Output Mechanical Power

Efficiency of Synchronous Motor