How to Wire a Three-Phase Meter? 400V & 120/208/240/277/347/480/600V – IEC & NEC

Installation of 3-Phase Energy Meter | 3-Φ, 4-Wires Electric Meter 400V & 120V/208V/240V/277V/347/480 & 600V AC Mains Supply & Service

(From the Power Supply to The Main Distribution Board (MDB) & Load Centers according to NEC & IEC)

In the following step by step meter installation tutorials, we will show how to wire a three phase electric meter for 400V AC for 3-Φ & 1-Φ 230V supply (UK, EU based on IEC) and installation of single phase & three-phase 120V, 208V, 240V, 277V and 480V (US based on NEC) regulations for existing or new mains service installation.

For general and clear illustrations, we have used the RED, Yellow & Blue colors for Phase, Line or Live wire while the BLACK color shows the Neutral wire. The color coded versions are also included for both IEC and NEC wiring color coeds.

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How To Wire a 3-Phase Energy Meter for 400V, 120V, 208V, 277V, 240V & 480V, 347V,600V - IEC & NEC
How To Wire a 3-Phase Energy Meter for 400V, 120V, 208V, 277V, 240V & 480V, 347V,600V – IEC & NEC

Warning: These examples show the most commonly used arrangement and generic wiring for electric meter installation in the UK, EU, India, Pakistan, South Africa, United Arab Emirate and other IEC (International Electrotechnical Commission) following countries. The same rule applies for NEC (National Electrical Codes) in the US and Canada. There may be some variations depending on the specific areas, meter designs (smart electronics or electromechanical) and supply systems. The setting may be different in other types of kWh or electric energy meters in different locations around the world. For proper safety. Please contact the supply and service provider to confirm the connection type before electrical wiring installation.

Keep in mind doing your own electrical work is dangerous as well as illegal in some cases. Contact the licensed electrician or the electric power supply provider before practicing any change/modification in electrical wiring connections. In addition, It is must to obtain necessary licenses and approval from the local authority before doing the existing or new service installation.

Be careful: Do not contact metal tools to the screw terminals if the circuit is live especially in case of 230V & 400V Meters (IEC) as the terminal block screws are not insulated. 

The author will not be liable for any losses, injuries, or damages from the display or use of this information or if you try any circuit in the wrong format. So please! Be careful because it’s all about electricity and electricity is too dangerous.

Three Phase Meter Wiring for 400V AC – (UK & EU) – IEC

In UK, EU, Asia and IEC following countries, the three phase supply of 400V AC is provided by four wires systems (Three number of Phases (Lines) & Neutral) from the Three Phase 400/230V Transformer to the meter box and further to the main distribution board in the residential buildings.

The good thing is that you can get a 230V single phase supply from a three phase meter load points. All you need is only a one phase wire and a neutral. If you need three-phase 400V, All the three lines and neutral (optional) are needed to run the 3-phase circuits such as 3-Φ, induction motors etc.

It is required now by the Govt of UK to use the smart and digital electric meters instead of analog electromechanical kWh meters.

Good to know: An electric meter is also known as an energy meter, kWh meter or kilo-watt-hour meter which is used to read and record the energy used and power consumption in kilowatt-hours. 

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IEC Wiring & Connection Diagram for 3-Φ, 4-Wires, 400V AC Meter

Installation of Three Phase kWh Meter (3-Phase, 4 Wires, 400V AC Energy Meter)

  1. First of all, make sure to disconnect the main power before working on electrical installations.
  2. Starting from the left side for MAIN, connect the first incoming (from transformer) Phase (Line) wire to the 1st slot on the meter (Main).
  3. Connect the second incoming phase wire in the 3rd slot
  4. Connect the third incoming phase wire in the 5th slot.
  5. Connect the incoming Neutral (N) wire to the 7th slot on the meter.
  6. On the Load side, connect the Outgoing Neutral in the 8th slot.
  7. Now connect the remaining outgoing three phase wires in the 2nd, 4th and 6th slots respectively and connect them to the distribution board as shown in the fig.

Below is the basic connection diagram for installation of a three-Phase4-Wires, Wye-400V) kWh meter (Digital or Analog Energy Meter) from the 400VAC supply to the main distribution board in home.

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How to Wire a Three-Phase Electric kWh Meter

It is suggested to install the meter vertically on its center line. After fitting the screws etc, make sure to close the safety windows. You may turn ON the main power switch after successful insulation of the three phase meter box to check if things are working as expected.

Wiring a Three Phase Energy Meter - 400V-230V, 4-Wires

Here is another and real life operational 3-phase energy meter which has been installed on the main utility pole near to the consumer units.

Click image to enlargeWiring a Three-Phase Digital or analog Electricity Meter from the Supply to The Main Distribution Board for 400V AC

 

In the above figures and diagrams:

Requirement for 400V, 3-Phase Meter Installation

An 38 mm hockey stick (performed tube) with the meter cabinet must be installed according to the following minimum specifications.

The overall three phase meter wiring (IEC Color Coded) from the utility power supply to the main distribution board will look like this.

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Three Phase Distribution Board Electrical Wiring Installation Diagram According to IEC Color Code
Three Phase Distribution Wiring According to IEC Color Code

 

Three-Phase Meter Wiring for Different Level of Voltages – US – NEC

The story is totally different in the North America as compared to the UK, EU and the rest of the world. For example, the single phase and three phase voltage levels in the US – NEC are different as compared to the IEC following countries such as the level of common single phase voltages are 120V, 240V. Additionally, both single phase and three phase voltages levels of 120V, 208V, 240V, 277V & 480V are available from the 7200V utility pole mounted transformer.

The level of three phase voltages in the US are as follow:

In the following sections, we will show how to wire an electric meter for 240V, three phase, and 208V three phase & 480V three phase & 600V Three Phase according to NEC.

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Typical 3-Φ Meter wiring for 277V, 480V, 347V & 600V

 

How to Wire 120V & 208V – (Wye) 1-Φ & 3-Φ Electric Meter?

Let’s see how to wire a 3-phase, 4 wires, 120V & 208V AC energy meter.

  1. First of all, make sure to disconnect the main power supply before working on electrical installations.
  2. Connect the three incoming Lines (L1, L2 & L3) from the transformer as “HOT” wire to the top lugs (Black, Red & Blue Colors).
  3. Connect the three outgoing Lines (L1, L2 & L3) as “HOT” wire (to the load side) from the bottom lugs to the load center or panel box main breaker (Black, Red & Blue Colors).
  4. You may connect the neutral to the left center lug labeled as (G & N) if needed according to the design. Just connect the load side Lines (Hot wires) and Neutral wires to the main breaker box.
  5. Connect the ground wire to the small lug (located left to the Line number 3). If there is no Neutral in the terminal box, the ground is still connected to this point.
  6. You may use minimum #10AWG (Copper) or #8 AWG (Aluminum) for the 120V circuits (see details below).
  7. #4 AWG (American Wire Gauge) copper wire is suggested for the ground (protective earth) connection.
  8. Now carefully install and fix the meter in the meter box (i.e. 7 meter prongs to 7 jaws in the meter box cabinet).

From this configuration of service lines, the following 1-P & 3-P voltages are available as follow.

Three Phase:

Single Phase:

Note: If the Neutral Wire is not available in the meter box, then Only 208V available. If there is Neutral Wires, then both 120V & 208V are available to the panel box i.e.

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3-Phase & 1-Phase Meter Wiring for 120V & 208V (Wye)

 

Precaution: If lines are not properly connected to the meter cabinet, or meter prongs are not tightly fixed in the lugs, it will not read the kWh reading and you may not be able to do electric bill calculations based on energy consumption. Additionally the wrong connection of the meter may trip the breaker or may cause a flash, damage to the meter or even serious injury with hazardous fire.

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Lugs (Jaws), Terminals & Prongs on a Three Phase Electric Meter & Socket Base

How to Wire 120V, 208V & 240V (High Leg Delta) for 3-Φ & 1-Φ Electric Meter?

Let’s see how to wire a 1-phase & 3-phase, 4 wires or 3 wires, 120V, 208V & 240V AC electricity meter.

  1. First of all, make sure to disconnect the main power supply before working on electrical installations.
  2. Connect the three incoming Lines (L1, L2 & L3) from the transformer as “HOT” wire to the top lugs (Blue, Black & Orange Colors). Keep in mind that the 3rd line (as Line 3) on the right in orange color is Power leg (Wild Leg) or High Leg Delta and should be connected to terminals on right of Neutral prong.
  3. Connect the three outgoing Lines (L1, L2 & L3) as “HOT” wire (to the load side) from the bottom terminals to the load center or panel box main breaker (Blue, Black & Orange).
  4. You may connect the neutral to the left center terminal labeled as (G & N) as Neutral is available in high leg delta for 208V single phase.
  5. Now connect the load side Lines (Hot wires) and Neutral wires to the main breaker box.
  6. Connect the ground wire to the small terminal (located left to the Line number 3). If there is no Neutral in the terminal box, the ground is still connected to this point.
  7. You may use minimum #10AWG (Copper) or #8 AWG (Aluminum) for the 120V circuits (see details below).
  8. #4 AWG (American Wire Gauge) copper wire is suggested for the ground (protective earth) connection.
  9. Now carefully stab and fix the meter with a strong push and restore the power to verify everything is well and working properly. Done.

From this configuration of service lines, the following 1-P & 3-P voltages are available as follow.

Three Phase:

Single Phase:

Note: If the Neutral Wire is not available in the meter box, then 208V single phase is not available. If there is a Neutral Wires, then 120V, 208V & 240V are available to the panel box i.e.

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1-Phase & 3-Phase Meter Wiring for 120V, 208V & 240V (High Leg Delta)

 

How to Wire 277V & 480V – (Wye) 1-Phase & 3-Phase Meter?

Let’s see how to wire a 1-phase & 3-phase, 5 – wires or 4 wires, 277V & 480V energy meter.

  1. First of all, make sure to disconnect the main power supply before working on electrical installations.
  2. Connect the three incoming Lines (L1, L2 & L3) from the transformer as “HOT” wires to the top terminals (Brown, Orange & Yellow Colors).
  3. Connect the three outgoing Lines (L1, L2 & L3) as “HOT” wire (to the load side) from the bottom terminals to the load center or panel box main breaker (Brown, Orange & Yellow).
  4. You may connect the neutral to the left center terminal labeled as (G & N).
  5. Now connect the load side Lines (Hot wires) and Neutral wire in Gray color to the main breaker box.
  6. Connect the ground wire to the small terminal (located left to the Line number 3). If there is no Neutral in the terminal box, the ground is still connected to this point.
  7. You may use minimum #10AWG (Copper) or #8 AWG (Aluminum) for the 120V circuits (see details below).
  8. #4 AWG (American Wire Gauge) copper wire is suggested for the ground (protective earth) connection.
  9. Now carefully stab and fix the meter with a strong push and restore the power to verify everything is well and working properly. Done.

From this configuration of service lines, the following 1-P & 3-P voltages are available as follow.

Three Phase:

Single Phase:

Note: If the Neutral Wire is not available in the meter box, then 277V single phase is not available. If there is a Neutral Wires, then 277V & 480V are available to the panel box i.e.

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3-Phase & 1-Phase Meter Wiring for 277V & 480V (Wye)

How to Wire 600V / 347V – (Wye) & 480V – Delta 3-Phase Meter?

The following fig shows the wiring for two configurations as follows.

480V Delta Metering (Left Side)

This is only three phase meter wiring i.e. no neutral and single phase system included. There are 5 jaws in the meter cabinet without Neutral but ground is still connected according to the NEC.

347V / 600V – Wye Metering (Right Side)

This meter wiring diagram is the same as for 277V & 480V (1-P & 3-P). There are 7 Jaws i.e. Neutral is included for single phase supply of 347V.

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600V-277V-480V Three Phase Metering

Cable & Wire Sizes For Hot, Neutral & Ground – NEC

The following table shows the typical wire sizes of Miniman Line conductor, Neutral conductor and Ground wire. 

Breaker size Typical Wire Sizes For Meter & Panel Box
Line Conductor Neutral Conductor* Ground wire
Aluminum Copper Aluminum Copper Aluminum Copper
100 Amp #2 #4 #4 #4 #6 #4
200 Amp 4/0 2/0 2/0 1/0 #2 #4

*Neutral size is determined by load calculation and NEC table 250.122. Always check with your local area codes.

Here is the table in image format if you need to downland as a reference.

Wire sizes of Line Neutral and Ground wire for Meter and Breaker Size - NEC table 250.122

General Requirement for 3-Phase Meter Installation

Meter box from the ground level: 4ft to 5′-6″.

Clearance from front of meter box cabinet: Min 4ft clear space & 12 inch on all sides.

Separation with Gas & other meters: Minimum 3 to 5ft & 6 inches on the outlet side of gas meter bar.

Underground pipe connection: Minimum 18 Inches below the ground line.

Rigid Conduit: As per NEC

Grounding Wire Size to the Ground Rod: #4 AWG (Copper)

Related Wiring Tutorials about NEC and IEC:

Load Center, Panel & Distribution Boards Wiring Tutorials

NEC – USA

IEC – UK & EU

General Home Wiring (Both NEC & IEC)

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